Residual stress and distortion - prediction and measurement

Distortion prediction in a component

Residual stress consultancy

  • Causes, typical distributions
  • Modelling of residual stresses at welds
  • Effect of post weld heat treatment (PWHT)
  • Standard residual stress profiles

Residual stress measurement

FARO arm for accurate measurement of distortion
FARO arm for accurate measurement of distortion
  • Hole drilling (abrasive jet)
  • TWI tubestress and TWI cornerstress
  • Sectioning
  • Splitting and layering

Distortion prediction and measurement

  • Simulation of distortion in complex welded structures
  • Precise measurement of weld distortion
  • Structural distortion and prediction system (SDPS)


Distortion prediction in an aircraft component using Structural Distortion Prediction System (SDPS)

Benefits of residual stress and distortion service

  • More accurate values of residual stresses and distortion
  • Weld process optimisation for most beneficial residual stress state
  • Simulation of a number of weld sequences to identify most beneficial

Finite element predictions of residual stresses

To find out more about how TWI could benefit your company, please contact us at fea@twi.co.uk

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