Measurement of coating properties and performance

TWI has an extensive range of facilities for characterisation, testing and analysis of coatings.

Coating analysis and characterisation tests

  • Chemical composition
    ASTM C633 bond pull test for thermally sprayed coatings
    Bond pull test
    - Inert gas fusion
    - combustion
    - SEM
  • Element mapping by SEM
  • Density by immersion
  • Microstructure
    - Metallographic examination
    - X-ray diffraction
    - Microhardness
  • Surface roughness
    - Diamond stylus

Coating performance tests

  • Adhesion
    - Bond pull (ASTM C633)
    - PAT adhesion tests (ASTM D4541)
  • Wear
    - Pin-on-disc (TWI procedure)
    - Rubber wheel (ASTM G65)
  • Corrosion
    - Ecorr
    - Corrosion current density
    - Salt spray

Surface Engineering at TWI

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