Non-destructive testing of thermally sprayed coatings

Expertise

TWI's experience in the inspection of thermally sprayed coatings has included the following project work.
Ultrasonic image showing variations in the coating layer of an HVOF sprayed panel.
Ultrasonic image
  • High frequency ultrasonic examination of HVOF coated test pieces to quantify changes in coating quality and to correlate these changes with variations in the spraying process.
  • Acoustic-emission testing to define the failure point of different coating systems during 4-point bend testing.
  • Phase-modulated thermal imaging of hydroxyapatite coated prosthetics for the detection of coating-to-substrate disbonds.
  • Mathematical modelling of the interaction of 'thermal waves' with simulated coating defects, to estimate the capability of thermal inspection techniques for different coating systems.

Resource

  • comprehensive range of equipment for ultrasonic, radiographic, electromagnetic, liquid penetrant, magnetic particle & thermographic inspection
  • advice on selecting & applying the most appropriate inspection procedure
  • independent, third party assessment of inspection data
  • training in conventional & advanced NDT techniques
  • specialised, on-site inspection services

Surface Engineering at TWI

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