Laser Beams for Surface Engineering

Laser beams can alter the surface properties of materials with great precision, low heat input. CO 2 , Nd:YAG and diode lasers are used for surface engineering. These applications include:

Localised heat treatment
  • Non-melting, e.g. transformation or shock hardening
  • Melting, e.g. glazing, homogenisation, refining and polishing
  • Melting with the addition of material, e.g. cladding or alloying (with powder or wire feed)
  • Laser assisted direct metal deposition (DMD) for repair, original part-build and rapid prototyping

Benefits and Applications of Laser Surface Engineering

Lasers offer many benefits for surface engineering, including localised treatment, low thermal distortion, control of treatment depth and the ability to address complex shapes. Typical applications of laser surfacing include:

  • Automotive:
hardening and cladding engine cam shafts or valve seats
  • Aerospace:
repair and cladding turbine blades
  • Power Generation:
hardfacing steam turbine blades
  • Oil & Gas:
hardening and cladding pumps, valves and tubular components
Beam energy distribution pattern

Surface Modification with Tailored Heat Sources

To provide very controlled surface modification the energy distribution within the laser beam may need to be 'tailored' to a specific application. This is not always possible using conventional laser beam focusing optics. TWI has carried out extensive work with diffractive optics, to shape the laser beam into a complex profile for critical components.

Contact:

Laser and Sheet Processes Group
TWI Ltd
Granta Park
Gt Abington
Cambridge, CB21 6AL (previously CB1 6AL), UK


email: lasers@twi.co.uk
Tel: 01223 899000
Fax: 01223 890661

Copyright ©2004 TWI Ltd

Information and advice from TWI and its partners are provided in good faith and based, where appropriate, on the best engineering knowledge available at the time and incorporated into TWI's website in accordance with TWI's ISO 9001:2000 accredited status. No warranty expressed or implied is given regarding the results or effects of applying information or advice obtained from the website, nor is any responsibility accepted for any consequential loss or damage.
Tel : +44 (0)1223 899000
Fax : +44 (0)1223 892588
Email : twi@twi.co.uk