Eddy Current Testing is one of several Non Destructive Testing methods that use the ‘electromagnetism’ principle. Conventional Eddy Current Testing utilised electromagnetic induction to detect discontinuities in conductive materials. A specially designed coil energised with alternating current is placed in proximity to the test surface generating changing magnetic-field which interacts with the test-part producing eddy current in the vicinity. Variations in the changing phases and magnitude of these eddy currents is then monitored through the use of receiver-coil(s), or by measuring changes to the alternate current flowing in the primary excitation-coil. The electrical conductivity variations or magnetic permeability of the test-part, or the presence of any discontinuities, will cause a change in eddy current and a corresponding change in phases and amplitude of the measured current. This is the basic principle of eddy current inspection.
Other type of Eddy Current Testing technique in use is the Pulsed Eddy Current Testing. A major advantage of this type of testing is that, there is no need for direct contact with the tested-part. Measurement can be performed through protective coatings, weather sheetings, corrosion products and even the insulation-materials. High temperature inspections are possible with this technique. Compared to the conventional Eddy Current Testing, Pulsed Eddy Current Testing allows multi-frequency operation.
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Equipment available at TWI:
Techniques available with this type of testing are:
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Auto-scanning technique
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Multi Frequency technique
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Sweep Frequency technique
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Pulsed Eddy Current technique
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Remote Field Technique
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Background Pulsed Eddy Current technique
Benefits
The major advantages of this test method are:
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Faster scanning speed than Conventional Ultrasonic Testing (UT)
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Can detect very small cracks in or near the surface of Test-part
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There is no need for the device to contact the component
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Physically complex geometries can be investigated
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Can be used for electrical conductivity measurement
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Can be used for coating thickness measurements
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They provide immediate feedback
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The testing devices are portable
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Minimal preparation is required
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No couplant is required
Applications
General applications include:
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Checking for surface breaking cracks on metal
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Metal tube inspection for discontinuities
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Heat treat verification of metals
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Checking conductivity of metals
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Checking thickness of Coatings
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Checking thickness of thin metals
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Inspection of friction stir welds
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Testing gas turbine blades
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Inspection of a cast iron bridge
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Inspection of Hurricane propeller hubs
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Testing nozzle welds in nuclear reactor
It is applicable to a wide range of industries;
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